Separation Mach 3
HeatCrack – Efficient heat treatment for optimum substrate utilization
HeatCrack is an innovative solution for the thermal treatment of substrates in order to maximize the efficiency of biogas processes. The targeted application of heat breaks down fibrous and poorly degradable materials, increasing the gas yield and optimizing the entire fermentation process.
Technical specifications:
✅ Temperature range: Adjustable heat supply for optimum substrate digestion
✅ Material compatibility: Suitable for fiber-rich substrates such as liquid manure, dung and renewable raw materials
✅ Increased efficiency: Improved decomposition of difficult-to-ferment materials for higher biogas yields
✅ Heat recovery: Integrated heat recovery to maximize energy efficiency
✅ Operating modes: Continuous or discontinuous operation depending on requirements
✅ Integration: Easy integration into existing biogas plants
✅ Robust design: High-quality materials for durable and low-maintenance operation
With HeatCrack, you can rely on a sustainable and economical solution to increase the energy yield of your system and make optimum use of poorly degradable substrates.
HeatCrack – Technical data
| RÜHRGIGANT type | BioHeat 1 | BioHeat 3 | BioHeat 4 | BioHeat 5 | BioHeat 6 |
|---|---|---|---|---|---|
| Nominal speed agitator [rpm] | 150 | 320 | 350 | 420 | 380 |
| Rated power [kW] | 5 | 9 | 12 | 16 | 20 |
| Frequency [Hz] | 60 | 60 | 60 | 60 | 60 |
| Agitator [mm] | 900 | 850 | 800 | 950 | 820 |
| Ex zone | 1 | 1 | 1 | 1 | 1 |
| Weight [kg] | 1200 | 1800 | 2200 | 2600 | 2400 |
| Operating pressure [bar] | 3 | 4 | 4 | 5 | 4 |
| Max. Filling height [m] | 6 | 8 | 10 | 12 | 9 |
All information without guarantee.
Areas of application for HeatCrack
HeatCrack is versatile and optimizes efficiency in various areas of biogas production and organic material processing. The targeted thermal treatment facilitates the decomposition of materials that are difficult to break down, improves the gas yield and reduces residual materials.
Typical areas of application:
Biogas plants – Increased methane yield through better digestion of fiber-rich substrates such as liquid manure, dung and renewable raw materials (e.g. grass, straw, whole plant silage).
Slurry and digestate management – reducing the viscosity and improving the pumpability of slurry and digestate for easier further processing and spreading.
Farms – More efficient use of organic residues and better nutrient availability for soil management.
Industry and food processing – treatment of organic by-products for energy recovery in biogas plants or to reduce disposal costs.
Wastewater treatment – supporting biological processes by improving the degradability of organic substances in wastewater treatment plants.
With HeatCrack, operators of biogas plants, agricultural businesses and industrial users can increase energy efficiency, reduce operating costs and implement sustainable circular economy solutions.
